The Dairy Excellence Grant program was designed to improve cow comfort, milk production per cow, and overall efficiency on your dairy. For dairy producers who have received these grants in the past, their improvement projects have included new mattresses, sprinkler systems, tunnel fans, calving barns, and so much more.

Take a look at some past projects, and see how these dairy producers have used the grants to improve efficiency on their operations!

Fans and Sprinklers in Holding Area

We used the grant to help put fans and sprinklers in the holding area to improve our fresh cow group and pre-fresh groups. I saw the biggest difference in the cows and their mentality in the holding area. They have been much more calm and relaxed. They come into the holding area with a totally different manner. We’ve also had fewer fresh cow problems with the fans, sprinklers and heat abatement. We had fans, but it wasn’t nearly the volume [of air] that these big fans are getting moved over the cows.

After this project, we also did not experience the typical five or six pound summer fall-off in milk production. In the past, we would typically go strong from September and keep climbing all the way until June or July. Then, we would drop five or six pounds after two hot spells in a row. This year, we might have dropped a pound or two in the worst of the heat, but it wasn’t as drastic as it had been. It improved milk production because it allowed us to continue to grow – instead of having to recover our milk production. We continued to slide up. Before the project, we were in the 72-pound range, and right now, we’re pushing 82 pounds. I wouldn’t say it’s all a result of the heat abatement, but I would say it has been a very large portion of it.

When it comes to heat abatement in the holding areas, we learned about it in college. We talked about how important it is, but it seemed like such a short portion of the cows’ day that I just kept writing it off. When we did it, it was amazing the difference it made for the cows. This grant is a good opportunity to make some of those improvements to cow comfort and take some of the stress off the cows. You can put into action some of the different ideas you have been told work, and all the money doesn’t have to come out of your pocket.

-Andy Helman, Guilside Farm, Franklin County

Cow Comfort Enhancements: New Mattresses, Fans, and Cow Brush

Our goals were to increase milk production and longevity. The fans alone paid for themselves in two months’ time last summer. In other years where we had heat waves, we could lose 10-12 pounds per cow. We hardly lost any pounds with the fans. It was amazing.

With the mattresses, our cows don’t get cramped like they did before and they have actually saved me a lot of time and money with bedding. I used to rely on sawdust for comfort before, so we went from bedding about every four days to just once a week with the new mattresses. The price of sawdust keeps going up all the time, and now I’m using less fuel and spending less time in the skid loader. It has been a huge help financially.

Without the grant, I probably wouldn’t have went through with the cow brush because the other improvements cost so much. But now, the cows are using it really hard when they are shedding their winter hair.

I knew these improvements would have an impact, but it blew my mind just how they far they really went. Cow comfort really makes a difference.

Justin Gochnour, JUS-DEN Farm

Our barn was in desperate need of new stall mattresses. The ones in place were 16 years old and becoming very worn to the point that we were starting to see more feet and leg problems in our cows. We had talked about putting in new mats for the past year but never had the funds to replace them. We saw the opportunity to apply for this grant and figured it would not hurt to try. The new mattresses were installed two weeks ago, and the cows look and seem more comfortable. It felt like I was walking on pillows so I can only imagine how the cows feel now. We were able to replace our old mats with this grant, preventing future feet and leg problems and saving money on vet bills.

We truly appreciate all the help we received from the Center for Dairy Excellence. It has been a great resource for us since we took over the family farm a year ago.

Annette & Steve Worthington, Curly Hill Farm

New Calf Condos

We were upgrading from calf hutches for multiple reasons. We went from housing for 9 to housing for 12. They were also old, outdated hutches on the side of a hill, so during the project, we did some excavating for better drainage. We’re able to do group housing in them easier. It has been about two years, and we have seen stronger, healthier heifers just because of the updated facilities that better suit our needs.

Any chance to better your farm and your productivity, and any little boost to help, makes a big difference in this journey of dairy farming. [The grant] might not cover the entire project, but for us, it made the difference between us having enough to swing it or put it off another year.

-Lori Kauffman, Kauffman Dairy Farm, Mifflin County

Enhancements to Heifer Walkway and Drainage Buffer

This project increased cow comfort by expanding year-round pasture and water access to our young heifer groups. We anticipate lower costs associated with raising our heifers due to expanded access to pasture and fewer health issues related to feet and legs. This project also enabled us to expand available cold-weather water access through the addition of a new frost-free waterer. Finally, we were able to improve animal comfort in our pack area by eliminating water incursions that resulted from recent third-party, right-of-way modifications to grade and drainage.

Jason Frye, Pleasant Lane Farms Creamery LLC

Upgraded TMR Mixer

The upgraded TMR mixer has made a better and more uniform mix for the cows than what we had in the past. Our components have actually jumped three tenths of a point. We’re an all Jersey herd, so components mean everything here. It’s more income, and it has made a big difference. I’ve also noticed fresh cow health is a lot better because they’re getting a more uniform mix. It’s really making a difference on that end, too.

Dillon Cotter, Glenview Farm

New Barn Lighting

We installed new and efficient lighting in both our freestall barn and our flat parlor. It’s one of those projects that every year we’ve wanted to do, but it kept getting pushed down the priority list. But once we had the grant, it helped us make it happen. Now we realize the benefit. We can see the cows better, they can see each other better. It makes everyone happier. Not to mention that we catch cows in heat as we can see who is active, we can see bedding issues and needs, and overall cow health – especially in the winter. We can make sure there are no small issues in our facility as we can see when something needs attention.

I was amazed at how easy of a process it was [applying and receiving the grant]. I highly recommend it to anyone with a project in mind that it's certainly worth a try! While this can be a challenging industry, it's certainly nice that CDE is there to support us with initiatives like these.

The Royek Family, Royek Dairy Farm

Silo House

We used the grant to help construct a silo house. It will allow for easier, more efficient feeding of my dairy herd. The silo house has enabled me to access an existing silo that contains haylage for my cows. It will allow me to place my TMR mixer in there and mix bigger batches of ration instead of using smaller feed cart mixers. This saves me a lot of time and manual labor. It should also provide a higher quality ration for my cows, increasing their health and production.

-Luke Shuey, dairy farmer in Tioga County

New Gates

We are opening an on-farm creamery, so I’m working on reducing the herd size and bringing our breeding age heifers into the dairy barn. But I needed extra gates and headlocks. Right now, where we have them, I’m wasting a lot of my time trying to get one or two heifers bred. This grant helped pay for the gating and headlocks to bring the breeding age heifers in, condense the herd, and hopefully make everything much more efficient. When I heard about the grant, especially with the way prices for gates, metal, and even wood have increased over the last year, every dollar helps.

Amy Brickner, Stover Farms

Manure Scrape System

We were so happy and thankful that we received the grant for improving the barn. It came at a time when the money was desperately needed, so it was a huge help. Our cows are so much happier now from what we could build because of it.

Lolly Lesher, Way-Har Farms

Mattresses

Replacing our mattresses is something we have wanted to do for some time. As comfort goes up, hopefully milk pounds will also! This grant is a boost that is much appreciated.

Rachel Casner, Casstead Farms

Feed Bunk Upgrade

I must express my gratitude for presenting this motivation to improve comfort and profit in a very needed and practical way. One of our major upgrades has been to our feed bunk and feeding system. lt involves removing an overly limiting portable poly bunk and putting in a distribution system over a bunk my father had constructed in the late 1970s that was under roof to enable more space for the cows to eat. Being a farmer means I am independent minded, but always willing to find a better way. This grant is helping accomplish this project.

William Haughwout, Willows Farm

Crowd Gate

If it's available and you qualify for it, go for it. Times are tough these days, and every little bit helps. The crowd gate was $12,000 but $5,000 helped a lot. It makes a difference.

Adam Derr, Faywest Holsteins

Fans and Curtains

We want to thank you for making the grant money available to us. We are certainly enjoying the better milk production in the summer heat, and the cows with better down time since installing the fans.

Christian Hershberger, Hershberger Dairy